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This example,at the top (from Wes Cowan's excellent website. I find lots of cool knives there) exploded my original thinking, based on the only other picture I'd seen thus far, I'd seen of his blades, that the guard/ferrule combination had been cast as a single piece. Reading the copy attached to the above photo, we have confirmed that he was a planemaker, and that goes some distance toward the why of the unusual construction he uses. Anyway, the brass fittings appear to be built-up from flat stock, which only makes sense, now that I think about it. A maker of handplanes would have little need to cast metals. Brass used there is mostly in the form of wear-strips.
For a little context, here's a jack plane from about the same period (1840"s). I bought this thing solely because it had a Butcher iron. I hoped to be able to build another plane around it. As you can see, the iron has been used to the point that a few more sharpenings are going to have eaten as far as the cap-iron, mounting slot. Ah well...
However, what I do find interesting is this: The plane is American. At the front it is stamped "(beat into illegibility by LOTS of hammer marks) Tool Co. New York". But the iron is English. Not too surprising for the period around 1830's-40's. The U.S. was producing steel at that time but not in the quantity or to the standards, of the products of Sheffield. There's a closeup of the iron trademark in the upper-left. "W. B. Butcher, Warranted Cast Steel, Sheffield, England". The question is this: If a period planemaker in New York state was using imported irons; would a colleague, in the wilds of Ohio, use anything but Sheffield blades for his Bowie knives? Not a big issue. I just like to be able to impart the appropriate level of crudity in construction.
As soon as I can get caught-up, I'd like to bang out a Hick's and see how it does on the website.
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